As the name suggests, online instruments are high-precision instruments that are installed on the production line to test samples flowing through the production line pipes or tanks to ensure the pass rate of the samples and the normal operation of the production process. Increasing production efficiency through online instruments in conjunction with automated production equipment is a major trend in China's industrial development in the future. Its practical significance includes: online implementation monitoring, high degree of manual automation, more intuitive guidance of process personnel operations, reduced labor costs, reduced production costs of physical enterprises, and more efficient product quality assurance. Many domestic famous brand companies such as Jiaduobao, Wang Laoji, Wahaha, Red Bull and other companies are doing online product control.
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The development significance of online concentration meter (saccharimeter) in modern production enterprises (ATAGO)
The CM-780N or PRM-100a online measurement and control system in the liquid production line process can detect and control the whole process in real time, comprehensively improve the process reproducibility and quality stability of the production process, and completely change the long-term experience of manual operation. The extensive production management method of manual recording and manual control ensures that the process is strictly implemented according to the process plan, thus ensuring that the product quality reaches the international advanced level. At the same time, accurate control can prevent excessive use of water, raw materials and energy, and achieve energy saving. Environmental protection goals.
The significance of online real-time monitoring: production enterprises will inevitably cause defective products in the production process, and the causes of defective products are roughly CED pollution, equipment failure, detection errors, defective products of the previous stage process, other reasons, etc. . The solution can be summarized as online real-time monitoring of concentration changes, fully automatic detection to eliminate human error, separate control of each process, enhance the flexibility of the overall process, and avoid the individual process links affecting the entire process chain.
The degree of artificial automation is high: as a production-oriented enterprise, production efficiency represents production strength, and the greatest guarantee of production efficiency is artificial. Enterprise employees have mastered the high level of automated production technology is the most important factor to improve production efficiency and ensure product quality.
Intuitively guide the operation of production personnel: In the past traditional enterprises, the workers guided the operation in the production of human experience to guide, mature staff and new staff have adopted the tradition of operating experience through word of mouth, However, it is difficult to avoid human error causing unnecessary trouble to the production line because the reference standard is different. Therefore, in a production enterprise, a relatively scientific and reliable inspection method is needed to verify the correctness of the staff's experience, and the standard of the production line can be unified to achieve efficient production.
Labor cost: In terms of production enterprises, labor cost is one of the important factors to measure the profit trend of enterprises. Because with the progress of society, people's living standards are improved, and the correlation of national policies leads to the high labor costs in on-site production enterprises. The increase in the range, including the increase in staff wages and the protection of social welfare, has brought great pressure on enterprises. Colleagues face internal costs and social competition. Under the pressure of both sides, many companies are overwhelmed, and even some small enterprises are Closing, so reducing labor costs is especially important for a development-oriented manufacturing company. Because some companies with higher degree of automation in foreign countries are very strict in terms of personnel control, the number of people in the same scale in China is roughly one-fifth of that of domestic enterprises, and even some reach 1/10. However, the production efficiency is 2-3 times that of domestic enterprises, which means that domestic products are vulnerable to the price impact of foreign products.
Production cost and product quality control: In order to maximize the benefits in the enterprise, it is necessary to strictly control the production cost and ensure the product quality most efficiently. Then how to use online industrial automation to control the production cost and ensure the product quality, I will use the industry below. The figure is detailed, as shown in the figure below.
Industrial example (juice/beverage)
When the on-line monitoring system detects that the sample concentration or sugar content of the tank is lower than the process requirement value, the CM-780N online system outputs an alarm signal to control the three-way valve reversing and the two-way solenoid valve closing action through the 4-20 mA current signal. The direction in which the sample originally flows to the next process is changed to flow to the tank, and the two-way valve cuts off the sample circulation. At the same time, an alarm signal will be sent to the operation room, and the sound and light alarm will be activated on the spot to notify the process operator to handle the problem until the alarm is eliminated and the system resumes normal operation.
Significance: Firstly, through this system control, when detecting unqualified samples, the system will immediately act, cut off the raw materials, and circulate itself to avoid the unqualified sample flow to the downstream process, resulting in the failure of the entire process sample, and finally the filled The finished product is also unqualified, resulting in waste of production materials and costs. Secondly, the overall online control system links the entire process chain, that is, organically, and controls each link individually, enhancing the individuality of each process, while at the same time ensuring the flexibility of the overall production line.
ATAGO online products