Deep processing of corn is an important measure to optimize the industrial structure, extend the industrial chain, increase the added value of products, and is also an important measure to solve the three rural issues. For example, you can refine bioethanol. Use corn as alcohol to solve energy problems. Another example: corn germ meal, alcohol germ meal feed, corn skin spray, corn husk, corn egg ***, bran and so on. . Process raw materials → screening → peeling, de-embryo → water mixing → forming → cooling → drying → screening → finished products → packaging
2. Operation points
(1) Material selection
Use corn with plenty of grain and no moldy mites as raw material, yellow or white corn.

(2) Clearance
The various impurities such as stones, iron wires and straw sticks in the corn are removed, and sieved through a sieve having a diameter of 6 mm to remove small grains of corn and soil to obtain corn having a uniform grain size. This process is best done with a cleaning machine that saves labor and yields high quality corn kernels.

(3) Peeling and degerming
The cleaned corn is firstly conditioned and soaked in hot steam or hot water at 90 ° C for 3 to 5 minutes. The corn is then crushed by a rice mill or a horizontal degerger, and the corn embryos and skin are peeled off and removed by a wind sorter. Corn cha is processed into a fine cornmeal with a steel mill.

(4) Add water to stir
Add an appropriate amount of water to the cornmeal and stir well in a blender for a period of not less than 15 minutes to allow the moisture to completely penetrate into the starch granules.

(5) Forming
This is a key process in processing corn. Stir the cornmeal evenly, put it directly into the corn rice forming machine, and extrude it by heating. At the discharge port of the extruder, the cutting blade is continuously cut into rice-shaped particles. The speed of the cutting knife must be adjusted properly, otherwise the corn is not too long or too short. Try to make the shape of the corn rice similar to rice.

(6) drying
The corn rice from the molding machine still has a large water content, and it is easy to stick to a block. It must be cooled to spread the adhered rice grains and then put into a dryer for drying. The temperature in the dryer is controlled at about 200 ° C and baked to a moisture content of 5% or less.

(7) Screening
The sieve was sieved with a sieve having a pore size of 1.5 mm to remove powder, broken rice, and large particles, and adhered particles to make the rice grains uniform and uniform.

(8) Packaging
The screened corn kernels are immediately packaged in plastic bags, and the packaging specifications are as needed. Wheat noodles, bean noodles and other miscellaneous grains can be added to the cornmeal to make "nutritious rice" rich in various nutrients.